How Custom Flags Are Made: From Artwork to Finished Flag


Flagaholic has been printing custom flags since 2006. Today our workshop runs six regional sites, our order records since 2010 hold more than 14,000 orders, and deliveries on file reach more than 17 countries. This page walks through what actually happens between the moment a customer sends a logo and the moment a finished flag leaves the building.

1Artworkvector + CMYK 2Printingdye-sublimation 3Layeringblockout liner 4Hemmingdouble-stitched 5Dispatchchecked + packed
1

Artwork preparation

Every job starts as a design file. Vector artwork (AI, EPS or PDF) is ideal because it stays sharp at flag scale; high-resolution JPG or PNG files also work. We convert the file to CMYK for print, check the smallest detail that will survive at the finished size - fine text is the usual casualty - and mirror the artwork where the construction needs a reverse print. If a design needs help, our free artwork design service sorts it before anything is printed, and every order includes a proof to approve.

2

Dye-sublimation printing

The artwork is printed with dye-sublimation inks onto polyester. Under heat, the ink turns to gas and bonds with the fabric fibres instead of sitting on top of them. That is why a dye-sublimated flag keeps its colour through seasons of outdoor UV, wash after wash. Getting screen colours to match a brand is its own discipline - see our CMYK vs RGB guide and PMS colour library for how we handle it.

3

Double-sided construction

A true double-sided flag is not one thick piece of fabric. It is two printed layers with a light-blocking liner between them, so the reverse reads correctly instead of showing a mirrored image. Single-layer flags are printed on both sides for full colour, with a mirrored back. Which construction suits which product - teardrop, feather, rectangle banner or classic flag - is explained in our flag fabric guide.

4

Hemming and finishing

Every edge is folded over and double-stitched for strength. The hoist side gets a reinforced header band - white on most designs - fitted with metal grommets, or a rope and toggle where the display hardware needs one. Sleeve tops, pole pockets and antennae slots are sewn to match the display system the flag will fly on.

5

Final checks and dispatch

Before packing, each flag is checked against the approved proof - colour, finishing and size. All our fabrics are flame retardant and certificates are available on request. Flags are then folded, bagged and dispatched with a tracked courier; within Australia delivery takes 2 to 3 working days after production, and international options are available at checkout.


From eprintaholic to Flagaholic: twenty years of printing

The workshop predates the name on the box:

  • 2006 - trading begins, printing for local businesses before there is a website.
  • 2008 - the first website, eprintaholic, goes live for a general print and signage work.
  • 2010 - the banner era: banneraholic focuses the workshop on flags, banners and display systems.
  • 2011 - Flagaholic launches, growing into dedicated sites for Australia, New Zealand, the United Kingdom, Singapore, the United States and Canada.
  • Today - over 14,000 orders on record since 2010, shipped to more than 17 countries, same workshop, same city.

Put the process to work on your design

Browse the products this process produces every day: custom flags, street flags, teardrop banners, feather banners and rectangle banners.

Flag production FAQs

What artwork file should I supply for a custom flag?

Vector files (AI, EPS or PDF) are ideal because they stay sharp at any flag size. High-resolution JPG or PNG files also work if they are large enough for the finished dimensions. Every order includes a free artwork proof, so you see exactly what will be printed before production starts - upload files any time through our free file upload.

How long until my custom flag arrives?

Production begins as soon as your artwork proof is approved. Within Australia the estimated delivery time is 2 to 3 working days once production is complete, delivered between 9am and 5pm Monday to Friday. Full timeframes are on our delivery page.

Will my flag read correctly on the back?

A true double-sided flag is made of two printed layers with a light-blocking liner between them, so the reverse reads correctly instead of showing a mirrored image. A single printed layer shows a mirror image through from the other side. Our flag fabric guide explains every construction in detail.

How many countries do you ship to?

Orders on record show delivery to more than 17 countries. Each regional site ships domestically and worldwide, with tracked courier options chosen at checkout.


Want your design run through this process? Contact our team for a quote, or start straight from the custom flag page - every order ships with a free artwork proof first.